Produced from 100% PP continuous filaments laid isotropically with high-speed airflow, our Meltblown fabrics meet the critical needs of global B2B projects with their superior filtration and absorption performance. We operate as an industry leader with an annual production capacity of 720 tons.
On our Meltblown line, which we produce in 160 cm width and in the 15–350 gsm range, we provide over 99% filtration efficiency in BFE and PFE rates with Corona treatment technology. These high-quality fabrics are your strategic solution partner in the medical mask and filtration sector. Furthermore, by integrating them with Spunbond layers, we offer multi-layered composite structures such as SMS and SMMS with optimized durability and absorption capacity.
While Meltblown fabrics provide superior filtration on their own, they gain high mechanical strength when combined with Spunbond layers.
Meltblown technology is the pinnacle of filtration and absorption efficiency in the nonwoven industry. Fibers in the 6–8 micron range create a large surface area, capturing particles in air and liquid with high effectiveness. The Corona treatment process optimizes fiber surface energy to maximize filtration capacity.
In composite structures, the Meltblown layer forms the main filtration barrier, while Spunbond layers provide structural resistance and a smooth surface. While SM (Spunbond-Meltblown) structures meet standard filtration needs, SMS structures offer a liquid barrier and strength in medical applications such as surgical gowns and masks. Our SMMS configurations are designed for the most demanding industrial processes requiring maximum barrier performance.
Additional features such as UV, antistatic, FR, hydrophilic, and a wide range of color options can be defined for our fabrics.
Areas of Use
Medical and FFP2 type mask, dust bag, air filter, cooler filter, industrial wet wipes, automotive filtration, insulation and sound insulation, medical applications (surgical gown, drape), lining layer for composite structures, sorbent products.
Technical Specifications
Width: 160 cm | Weight: 15–350 gsm | Fiber fineness: 6–8 microns | Max roll diameter: 105 cm | Core diameter: 76–152 mm | Filtration: BFE/PFE >99% (with Corona treatment) | Composite structures: SM, SMS, SMMS | Applications: Corona, UV, FR, hydrophilic, antistatic, antibacterial | Production capacity: 720 tons/year
Spunbond fabrics consist of 15-30 micron thick filaments and provide high mechanical strength. Meltblown fabrics, on the other hand, are produced from 6-8 micron thin fibers and offer superior filtration and absorption capacity thanks to their much larger surface area. However, Meltblown is mechanically weak on its own; therefore, it is combined with Spunbond and used in composite structures.
Corona treatment is the process of increasing fiber surface energy by applying high-voltage electrical discharge to the fabric surface. As a result of this process, the Meltblown fabric gains an electrostatic charge and its capacity to attract particles in the air increases. BFE (Bacterial Filtration Efficiency) and PFE (Particle Filtration Efficiency) rates exceed 99%; this is a critical requirement for medical masks and high-performance air filters.
SM structure: Basic filtration applications, dust bags and industrial cleaning cloths. SMS construction: Surgical gown, medical mask, hygiene product components - providing a balance of fluid barrier and durability. SMMS construction: Critical medical applications, high barrier protective clothing - offering the ultimate in fluid and particle protection performance.